This site is, ostensibly, dedicated to Personal Finance. Many sites which opine about similar topics are dedicated to shedding off the superfluous tasks and possessions in our lives, but I don’t entirely live by that code. You see – I live in a neighborhood, and not only do I not feel comfortable letting my front lawn go to prairie but my wife and I like to thrill (annoy?) the neighbors with our excessive spirit come major holidays.
Gaudy? Ostentatious? Perhaps. Worth it? You be the judge, and if you think so here is all the knowledge you need to put it together. If you’re here for the PF, either skip this article, or go watch the video.
What Did You Build?
I built a real time frequency analyzer to a microcontroller which doubles as a Christmas light controller. You can take line in from any source, and depending on the volume in one of 8 audible octaves (the threshold of human hearing is about 10 octaves if you start at 20 Hz), active a relay providing AC power to a plug to light up a strand of Christmas lights representing that frequency.
An original idea? Of course not – we’ve had music reactive displays for a long time; I just didn’t like the previous implementations I had seen. By far, the most common way (if you can call it ‘common’) to control Christmas lights is manually timing lights by using software like Vixen or Light O Rama. That’s fine – I just didn’t want to learn a new piece of software.
Enter this project – 8 plugs (but certainly expandable) controlled by any random song you feel like playing through the line in.
Okay, I’m Sold. What Do I Need?
- A microcontroller. I built it with an Arduino Nano. Use whatever you’re comfortable with, but for non-5V micros you need to modify some parts. Let’s call it $20.
- An 8 channel relay board from eBay – you likely want to get solid state relays since you’ll be switching a lot, and that will kill mechanical relays quickly. Trust me here. $15 – $25 depending.
- A 10k Ohm logarithmic potentiometer (also known as an Audio Potentiometer). $2.
- Various hookup wire (note: you should use insulated wire for the signal hookup to the relay board inside the 4-gang box). $2?
- Generic 4 Gang electrical box – get a deep one, from any big box store. I paid like $6.
- Generic 4 Gang faceplate – isn’t my aluminum nice?. Another $3.
- Generic plugs to fit the faceplate – we got ‘designer’ plugs, but you can get rounded. $8.
- 5-10 feet of Romex for hookup wire. $10 maybe.
- Headphone jack (like on your iPod) – get mono, unless you are more ambitious than me. No idea – maybe 50 cents? I pulled it off something.
- 2 100k ohm transistors. See below.
- 1 10 uF capacitor. See below.
- 1 4.7nF capacitor (for decap – if you have issues with interference, toss a bunch more in there). All the components, $1 total.
- Extension cord or power cable to sacrifice. $5
- Wire nuts. $3
- A promise you know what you’re doing. The first half you might fry a component, the second yourself – you assume responsibility. Priceless!
- Optional – 8 strands of LED Christmas lights (assuming you don’t have them. We had 4, so I assume you might have some.). $5 – 8 each.
If you’re thrifty, something like $75 – $130. If you’ve got a bunch of stuff? You’re getting off cheap.
Building the Input Circuit/Low Voltage Stuff
Here’s my input stage – do NOT hook your headphone jack straight to a uC. It has alternating voltage on it, and you might get blue smoke instead of a voltage reading. Here’s how I did it:
You can use a ton of algorithms here to analyze the input to your Arduino – FFT (Fast Fourier Transform) being the most famous. I went slightly more obscure with FHT, or Fast Hartley Transform. Why? I played with a few libraries, and ended up using the one from Open Music Labs – I highly suggest checking out their benchmarks – FHT is pretty much as fast as you’ll get here, and with an 8 bit microcontroller you need fast (especially when you improve my work).
The code is adapted from the demo code provided by OML, so I am greatly in debt. My neighbors and I thank you.
Here’s my code (zip, ino file): FHT_XMas
Okay, double check your connections and plug it in. Load the sketch onto your Arduino (or convert to whatever uc you want to use). Open a serial monitor at 9600 bps and you’ll start to see numbers scroll by.
Advanced: I have a line in the code, starts with – int oct_bias – you can set those to 0 if you want to see raw data, but you’re aiming for around ’0′. In most cases (aka, I tested it on multiple AC plugs and computers in my house), the defaults are fine. Otherwise, tweak and try to get them near 0.
Plug your Macbook or iPod (Apple doesn’t sponsor this site.) or any audio source into the Arduino – well, any headphone jack. You should see the numbers jump when you play audio (if you don’t? First check the audio pot is open. Turn it.). You can adjust when the relays are active using the #define THRESHOLD command. Change it there if the potentiometer isn’t enough for you.
I really shouldn’t have to say this – but I must. If you aren’t comfortable working with line voltage do this under the supervision of someone who is. A random voice on a website won’t cut it – you take responsibility for yourself. Always double/triple/ and quadruple check for shorts and missed connections before plugging this in. I’m not showing this step since your circumstances will change based on the relays you choose and the country you visit from.
Okay, it’s game time. Step one, wire up your relay board. Most relay boards you buy pre-made are active low. If yours isn’t FIND/REPLACE the HIGHs and LOWs in my relay code (near the bottom). My software assumes you will use digital pins 3 through 10 on your microcontroller – so signal pin 3 should go to the relay you want controlled by bass. Then wire the rest, and provide power and ground form the Arduino.
Hopefully you noted my comment earlier – you should use insulated wire (using some of the Romex would be fine – but you probably want stranded core), rated at at least the peak voltage inside the container. This isn’t UL listed or anything, but you want to protect what you’ve got in the box. So divide it if you can, and keep low voltage routes away from high voltage ones. The relay board should be in the electric box, and the Arduino should be outside!
Test the code again. For mechanical relays you can hear a click, and for most SSRs you should see a light denoting the channel is on. If so, unplug the Arduino and it’s time to wire for higher power!
Break off the tabs on the ‘hot’ side of your plugs (line). (In the US, that’s the side WITHOUT ground). Hook up your grounds to the extension cord (run it into the box), keep it tight – make sure to test fit it in the box. Hook up the commons (load) (the white wire in many jurisdictions, check local codes/ask a friend if you don’t know), using pieces of ROMEX and wire nuts. (A note: don’t be snarky – I know you could do the same with load. However, you want that wire to go directly to the relay – if you wire hot directly to the plugs, there will still be a charge on the plugs when the relay is switched off!)
Now, hook up hot! This will change based on the relay, but you basically want 8 channels wired together INTO the relay, and a single wire FROM the other side of the relay to each of the 8 line terminals (Again, that’s the isolated side on your plugs).
You now need to push it back together. Just like replacing a switch in a doubly tapped circuit, check if any wire is exposed (your call on how to re insulate it – electrical tape comes in insulation rating as well; note it). Carefully slide them down and screw them in. Put the plate on top. Your ground is working, right? Check again, especially if you have a metal faceplate.
Power Delivery – Why You Should Use LED Strands
Most pre-made solid state relay boards won’t switch more than 2 amps, and even most boards of solid state relays switch just 10. However, your practical limit when you have 8 outlets butts up against total branch power.
For most rooms, you’ve got 15 amps total to play with – a total of only roughly 1700 watts. Subtract power for anything else you have running on that circuit – computers and a stereo, perhaps? Additionally, you’re switching this power through a pretty shallow box – you need to consider the heat build-up.
What to do? Grab some 2 or 4 watt LED Christmas light chains. Even if you put 2 strands on each plug, worst case you’re only talking 64 watts total – about the same as some single incandescent bulbs! You’ve also spread the heat across the 8 relays instead of pushing 64 watts through a single one. Plus, they look the same. If you haven’t switched to LEDs yet, here’s your chance.
(Note that common 220 watt incandescent strands mean 1760 watts with just a single strand per plug, which might be enough to trip your breaker at a particularly loud section of music. DON’T TRY IT.)
Oh yeah, Personal Finance note (for the regulars!): it’s much cheaper to run LEDs. One strand needs to run for over 2 days to match the power used by an old strand in an hour. Crazy.
If you’ve quadruple tested, and doubted everything I said and checked elsewhere on the internet (remember, it’s on you! I majored in EE/CS, but I code all day. I’m way more theory than practice), it’s go time. Plug in your Arduino and 8 LED strands and bulbs.
Turn on the music.
Plug it into a GFCI outlet (which should mean anything in your kitchen or outside. Ask your friend if you don’t know.), maybe with a surge protector (oh, and fire extinguisher nearby!).
Let there be light! (And if not, UNPLUG it before debugging.).
Here’s a shot of mine working with the real time sounds of Beethoven’s 9th Symphony. Yes, it’s a 7-bit FHT in the video – one of the relays on my board was broken. It’s another reason to get Solid State Relays to switch those LEDs – I’ll upload another video when I install the SSRs.
(I know, the audio sounds horrible. Blame my cell phone. If you want to listen to me with some better audio, check out my podcast.)
Like it? Hate it? Want to make fun of something? Improved it? Let me know, by email or through comments.